Production Auditing

Step-by-Step Order Oversight

Our production auditors conduct systematic monitoring at each manufacturing stage, verifying raw materials, checking work-in-progress quality, and confirming final output meets all agreed specifications and delivery schedules.

Pre-Production Inspection (PPI)

Pre-Production Inspection (PPI) verifies raw materials, components, and production readiness before manufacturing begins. Our inspectors assess supplier preparedness, material quality, and production planning to identify potential issues early in the process.

During Production Inspection  (DPI/DUPRO)

During Production Inspection (DPI/DUPRO) monitors manufacturing progress when 20-80% of production is complete. Our team verifies compliance with technical specifications, identifies defects early, and ensures production timelines are maintained. This proactive approach prevents costly issues before the final stages.

Final Inspection & Loading (PSI/FRI)

Pre-Shipment Inspection (PSI/FRI) using global AQL standards and Loading Supervision (LS/CLC) complete our inspection cycle. Detailed technical reports verify quantity, aesthetics, and functionality.

 Production Inspection Methodology

At MiyarAQ, we provide comprehensive production inspection services that bridge the gap between raw material sourcing and finished product delivery. Our methodology ensures that every stage of the manufacturing process meets international benchmarks, maximizing operational efficiency while minimizing technical and supply chain risks."

The Inspection Framework

1. Raw Materials & Supply Chain Management

• - Suppliers and Supply Chain Management
• - The Resources and the Quality of the Raw materials
• - Certificates of raw materials (CE, UL, RoHS, ..)
• - Supply continuity and Availability of the Raw materials
• - Risk analysis and bottleneck of the supply chain
• - Multi sourcing strategy
• - Raw materials inspection system
• - Raw materials warehouse organization, storage conditions (Organization, safety and efficiency)
• - Environmental Controls: Temperature, Humidity, Ventilation
• - Specialized Protection: Isolation of light-sensitive (Photosensitive) materials, Oxidation prevention (Vacuum packaging, nitrogen flushing, hermetic sealing),
• - Electrostatic Discharge (ESD) protection
• - Chemical Safety & Bio-safety: Chemical compatibility/segregation matrices, Implementation of pest control measures, sterilization
• - Inventory Management: Shelf life control rotation systems (FIFO/FEFO) and control over expiration dates

2. Production Facility, Line & Technology

• - Facility quality capacity, cleanliness, adequacy of utilities; lighting and ventilation, and flow optimization for personnel and products
• - Health and Safety (OHS): Fire alarm systems, fire suppression equipment, first aid, emergency exits, and mechanical safety guarding
• - Quality Assurance department availability (documentation, staff)
• - Quality policy (Statistical Quality Control, Quality Circles, TQM, Six Sigma)
• - Laboratories for compliance testing
• - Designing and simulation software
• - Operational Guidelines: Clearly documented and accessible Standard Operating Procedures (SOPs) at workstation levels
• - The depth of the production Value-added chain (ODM - OEM - White labeling)
• - The technology(s) used
• - The machinery source of origin and life cycle
• - Machinery calibration
• - Automation, monitoring and Robotization
• - Operation accuracy at each process (0.1, 0.01, 0.001)
• - Production capacity and scalability
• - Traceability: Robust identification and labeling systems across all manufacturing stages
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3. Human Capital & Workforce Compliance

• - Labor Adequacy: Alignment of workforce headcount with production volume
• - Training and Qualification
• - Machinery guards and safety instructions
• - Active HSE system and inspectors
• - Safety instructions
• - First aid kit
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4. Finished Goods Warehouse & Logistics

• - Storage Safety and Organization: Effectiveness of warehouse management
• - Environmental Controls: Temperature, Humidity, Forced ventilation
• - Specialized Protection: Isolation of light-sensitive (Photosensitive) materials, Oxidation prevention (Vacuum packaging, nitrogen flushing, hermetic sealing),
• - Electrostatic Discharge (ESD) protection
• - Chemical Safety & Bio-safety: Chemical compatibility/segregation matrices, Implementation of pest control measures, sterilization
• - Labeling and barcoding (serial, Batch, date, status)
• - Packaging: Quality of final packaging processes to ensure product integrity, Packaging options, Labeling, instructions and user manuals
• - Logistics department (staff, documentation)
• - Logistics and Shipping: Accessibility for transport vehicles, adequacy of loading docks, and efficiency of loading mechanisms

"Our rigorous production inspection protocols provide you with the transparency and confidence needed to maintain consistent product quality. Partner with MiyarAQ to secure your manufacturing lifecycle from end to end."